Products

Product groups with examples and details about our materials and production techniques
Seals   ZORGE manufactures a large range of different type... See products
LSR moulded parts At our Dutch production facilities, we use state-of-the-ar... See products
Micro bonded parts   Micro bonded parts are extremely small rubber-meta... See products
Rubber moulded parts Rubber moulding forms the basis of our operations. ZORGE s... See products
Rubber-plastic Next to rubber-metal bonded parts we also offer possibilit... See products
Rubber-metal Many components assembled from a single metal and a rubber... See products
Cutted parts ZORGE has a long history of manufacturing custom specified... See products
Shims ZORGE produces virtually any type of custom shim or adjust... See products

Techniques

Production techniques with product examples and details about our materials
LSR injection moulding ZORGE is a specialist in liquid silicone rubber (LSR) injection moulding, also known as liquid injection moulding (LIM). We have many years of LSR injection moulding ex... See Techniques
Rubber moulding Our company has decades of experience manufacturing thermoset rubber and silicone components. Nowadays, these are produced at our Hungarian, German and Asian facilities... See Techniques
Injection moulding Our fully automated injection-moulding equipment and processes guarantee the highest possible levels of quality and repeatability imaginable for all your precision comp... See Techniques
Die-cutting We always find the perfect solution for manufacturing your die-cut products, taking into account your choice of material, batch quantity, precision and any other requir... See Techniques
Sub assembly ZORGE manufactures semi-finished products which are assembled from individual components or parts. For example rubber parts with inserts or rubber parts mounted on hold... See Techniques
Waterjetcutting Waterjet cutting is a technique that we use to produce components quickly and easily from sheet material without the need for tooling, as is the case for die-cutting or... See Techniques

Materials

Our materials with product examples and details about our production techniques
LSR Silicone rubber LSR is a liquid, two-component silicone with properties similar to regular silicone (VMQ, HCR). It provides unique options thanks to its unusual material properties and... See Materials
Sheetings We keep a wide range of standard gasket and sheet material in stock for die and waterjet cutting. Our extensive materials science knowledge is based on decades of exper... See Materials
Rubber compounds ZORGE works with a wide range of different rubber elastomers. We even have experience working with ACM, AEM, CSM, FPM, FFPM and FVMQ compounds, in addition to more comm... See Materials
TPE & Thermoplastics ZORGE manufactures components from thermoplastic elastomers (TPEs) and technical engineering-grade polymers (thermoplastics). Rubber alternativeTPEs are polymers with ... See Materials

Case studies

Examples of projects recently completed on behalf of our customers

Microbonded parts for solenoid valves

ZORGE-HOFFMANN offers customized solutions in micro bonded parts applied in fluid control technology, among which are parts in flipper solenoid valves.

Solenoid valves are used in analytical and medical diagnostics, the printing industry for inks, aviation industry, fuel cells, microfluidics as well as in water treatment.

Solenoid valves are characterized by the seperation of the operation mechanisme from the medium. Therefore these types of valves are used in applications where no contamination may occur or high resistance is required against aggressive media and where the medium may only come in contact with inert materials.

Solenoid valves contain a sealing carrier (a microbonded part from stainless steel with rubber seal), a membran and a bearing seal. All are microbonded parts from rubber.

Our partner Hoffmann GmbH in Germany has specialized in microbondedd parts. The special developed elastomer compounds (EPDM, NBR, FPM, FFPM) for these application are FDA- (Bfr-) and UL94 V0 approvable. All parts are made within a tolerance range between +/- 0.025 and +/- 0.05 mm, comply to a surface roughness of Rmax4 and contain maximum 0.05 mm of fleece. Special modulair developed and built toolings enable the manufacturing of sealing carriers for multiple variants of 2/2 and 3/2 way valves.